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Plastic Extrusion Innovation & Process Development

Innovation at Canplex is practical: identify a manufacturing problem, develop a workable process, then prove it in production. Our examples show what that approach looks like.

Group reviewing the geometry of an extruded plastic profile.
How we work

Manufacturing Partnerships

We work with customers, designers, material suppliers and specialist partners when a project calls for expertise beyond one manufacturing process. The objective is a commercially workable result.

Product & Process Development

In-house tooling and process development support profile refinement, material trials and manufacturability decisions before and during production.

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Clear resin pellets used to represent polymer processing.
Material innovation / A look back

New materials demand new thinking.

Helping Bring New Materials to Market

Canplex worked with Eastman during the early development of extrusion processing techniques for Provista™. Our team successfully produced early extruded profile samples that Eastman subsequently used to help introduce the material to the industry.

It is an example of our longstanding willingness to explore new materials, solve processing challenges and develop practical manufacturing solutions. We continue that work today, including hands-on exploration of PHA corner guards in our own shipping operations.

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100% bio-based, biodegradable PHA pallet corner guard in the Canplex warehouse.
Materials in practice / 02

Innovation Starts at Home: Exploring PHA

At Canplex, innovation is something we put into practice. We have extruded pallet corner guards using 100% bio-based, biodegradable PHA (polyhydroxyalkanoates) and are introducing them into our own packaging operations.

It is a practical application of an emerging polymer: producing a useful profile, putting it to work in our shipments and gaining hands-on experience with material processing and everyday use.

For us, the point is practical development: identify a use, make the profile, put it to work and learn from real operating conditions.

100% bio-based PHA · Biodegradable · Extruded by Canplex. These claims apply to this corner-guard material; no specific degradation timeframe or disposal environment is claimed.

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Manufacturing innovation / 03

Automation in Action: Beyond the Extrusion Line

A real, high-volume customer program provided the scale to rethink handling and packaging — an internally identified opportunity to improve the production process.

Automated end-of-line packaging showing clear extruded profiles moving through handling and boxing equipment.
Concept visualization — not Canplex equipment or a customer installation
01 / OPPORTUNITY

Looking Beyond the Profile

A high-volume customer program presented an opportunity to rethink how finished profiles were handled and packaged. We recognized the potential for a more integrated manufacturing process and the production volume to justify investing in a dedicated automation solution.

02 / EXECUTION

From Pellets to Packaged Product

Working with a specialist automation partner, Canplex developed and integrated a multi-stage automated packaging system directly into our extrusion operation.

The result is a continuous manufacturing process — from raw plastic pellets entering the extruder’s hopper to finished profiles packaged and ready for shipment. All within a single integrated production line.

03 / WHAT IT DEMONSTRATES

Beyond the Production Floor

We assess the entire manufacturing process, not just the profile. When the economics justify it, we bring together in-house production knowledge and specialist partners to implement practical solutions.

Customer identity is withheld. We are not reporting unverified savings, cycle-time improvements or customer endorsements; the equipment image is illustrative.

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CCIB Certified Indigenous BusinessCanadian Council for Indigenous Business — memberCanadian Manufacturers & ExportersCanadian Federation of Independent BusinessOntario MadeNorth Durham Chamber of Commerce